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  • Home
  • Control Panel Design, Fabrication & Commissioning
Control Panel Design, Fabrication & Commissioning Services

End-to-End Control Panel Solutions | Custom, Reliable, On-Site

At AutoMech inSitu, we deliver comprehensive control panel services - from electrical design and fabrication to on-site commissioning and testing. Our goal is to provide robust, safe, and high-performance control panels that integrate seamlessly into your industrial automation systems.
Whether you need a standard control cabinet or a complex multi-door control system, we handle the entire lifecycle: design > procurement > build > commissioning.

Our Services & Capabilities
1. Panel Electrical Design & Engineering
  • Develop single-line and schematic electrical designs for control systems
  • Define I/O mapping, power distribution, signal routing
  • Select components: PLCs, relays, circuit breakers, drives, HMIs, power supplies
  • Layout design ensuring proper spacing, accessibility, cooling, maintenance paths
  • Compliance with industry standards (UL, IEC, NEMA, NFPA, etc.)
  • Coordination of drawings with instrumentation, control, and mechanical disciplines
2. Fabrication & Assembly
  • SCADA dashboard and HMI development (visual screens, mimic diagrams)
  • Alarm & event management, trend displays, and reporting modules
  • Historical data logging and data historian integration
  • Integration with PLCs, RTUs, field controllers, sensors, actuators
  • API / Web services / REST integration for higher systems or MES
  • Mobile/remote client integration (web, tablets, phones)
3. Factory Acceptance Testing (FAT)
  • Bench testing of panels prior to dispatch
  • Checking logic, interlocks, communication, and fail-safe behavior
  • Simulation of field signals and system response
  • Performance verification under full load
  • Documentation of test results, punch lists, sign-offs
4. Site Installation & Commissioning
  • On-site panel installation, grounding, and enclosure setup
  • Cable termination, loop checks, and field wiring integration
  • Powering up and sequential testing
  • System-wide functional testing, interlock verification, and failover checks
  • Final tuning, adjustment, and handover
  • Operator training and documentation presentation
5. Maintenance & Support
  • Post-commissioning support and troubleshooting
  • Panel upgrade, retrofits, expansion, or replacement of components
  • Spare parts planning, preventive maintenance, and diagnostics
  • Updating wiring diagrams, drawings, and revisions
Key Features & Best Practices
  • Modular, scalable architecture so panels can grow with your system
  • Efficient layout & thermal design to ensure cooling and component longevity
  • Clear labeling & wiring documentation for ease of maintenance
  • Redundancy & fault tolerance for critical systems
  • Safe design & code compliance with relevant electrical standards
  • Seamless integration with PLC, SCADA, HMI, drives, and control networks
  • Thorough testing at factory and site to ensure reliability
Typical Applications
  1. Control panels for process plants: chemical, oil & gas, water treatment
  2. Motor control centers (MCCs) and drive panels
  3. Remote I/O and distributed control panels
  4. Power distribution, relay, and protection panels
  5. Skid-mounted control panels for modular packages
  6. Hazardous area control panels in rated environments
Why Choose AutoMech InSitu?

Full-life service from design through commissioning

On-site expertise - no need to ship bulky panels far

Technically proficient team in control, power, and instrumentation

Quality assurance & compliance with industry standards

Fast turnaround & reliable delivery

After-sales support & maintenance